Fit timing belt. Then, push the alternator toward the other pulleys, loosening the belt. Learn how to fix a squeaky tensioner pulley in your car. My car has 200000 miles. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. I'm thinking about using the original belt routing. 144.00 gets you everything. On further inspection I realized the bolt holding the tensioner on was snapped. What could be some things to look at? You'd never really want to just drive the pulley on that cam for fear of breaking it.. Put a block of wood on the engine to protect it. The Fora platform includes forum software by XenForo. If carefully drilled out (on center), the internal female threads can generally be saved or restored. 04 Tiburon GT 6 speed. yes the belt gets replaced unless the car doesn't have AC. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Broken tensioner pulley bolt. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. No change. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Connect the negative battery cable. I tried putting nut on back of bolt with no luck. Whoelse should I askthe dealership? Replacement idler pulley. The Fora platform includes forum software by XenForo. Torque wrench. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. Misfires on one side of the engine like Hi there. Less than a month later it broke off again. That is a tensioner pulley. I said frack that, I'm having my own mechanic do it for 1/10 the price. While holding the tool, unhook the belt from a pulley. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There are two in the car. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Also I'm changing idler pulley and belt this time. For a better experience, please enable JavaScript in your browser before proceeding. Put a framing nail in the hole to hold it open. Category . VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. There was grinding, clicking, small amount of smoke. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Step 2: Remove the drive belt. Tensioner bolt brakes twice in a week! ______________________________________________, 2005 330i manual transmission performance package. Does it slide straight in? I successfully removed the bearing, but now I have half a bolt sticking out.. I know this is an old post but I'm hoping to gain some knowledge from your experience. And 100% buy the correct bolt from Honda. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. Watch on. I lost power steering, heat and I am sure many other things. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! I don't know if you have enough room to drill that pilot hole. Yup, same exact thing happened to me. Learn how to fix a squeaky tensioner pulley in your car. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. I used a 90 degree drill and left-handed drill bits when mine broke. Submitted: 23 hours ago. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. I didn't use a torque wrench but I will next time. Thanks.. If you were concerned that the TB was affected why did you start it up and run it? Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Tightening torque: 37-52 Nm. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. get a used one. The pulley is Meyle so figured decent quality. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. Doesn't suck! Yes that is the housing unit. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Tighten tensioner pulley bolt [7] . For a better experience, please enable JavaScript in your browser before proceeding. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. Got all the screws out except for one; the one behing the tension pulley. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. A forum community dedicated to Ford Focus owners and enthusiasts. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Dude you need a oil filter housing. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Thanks in advance from a 1st time BMW owner =). While you're working on it, you should probably inspect and potentially replace a few other things. Just a little dash of salt on the wound to make sure you remember it lol. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. Your serpentine belt is driven by the crankshaft pulley. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. The one that you're looking at is a mechanical tensioner pulley. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). If this doesn't fix it I am done!!! 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Use a 17mm socket to move the tensioner up (service) position. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. Yeah, I tried that. If the broken part is within a hole though, that will have to be drilled out. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Adam, I have 07 Fusion and have am having same issues. Update #3. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. YourMechanic All rights reserved. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? This one had a 2.3L engine. The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Cheers, John. I am wondering if the assembly needs to tilt to be removed. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? I recall removing the alternator, an easy job, to get at the top bolt. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. It would be a lot easier to deal with the broken bolt on the bench. Also drilled the belt tensioner to 12mm. The timing belt is enclosed and protected by covers. Had everything apart in less than an hour. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. . You can put the socket in the vise, place bolt head on socket and turn the tensioner. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. The Fora platform includes forum software by XenForo. No belt and drive tensioner so battery dies. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Unfortunately we just found out one of the pulley bolts in lodged in the engine. Any more or any less it will break or loosen and come out. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. I don't have any pics at the moment cause I haven't taking it apart yet. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). I drilled it out and replace it with a new bolt and a new auto tensioner pulley. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. They have several locations around the sound. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. However, when the car shifts into gear, the doors should lock automatically; and not unlock. The pulley came right out then. It is recommended to always use a professional. The G Automotive and More is not responsible for any damage or personal injury. Use this information at your own risk. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. I have the service manual for the car. The pin needs to be strong enough to withhold shear force. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. Tighten up the remaining bolts on the tensioner. Hey guys, long-time lurker. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. Tighten the power steering pump mounting bolts to 22 ft. lbs. Got it. The Fora platform includes forum software by XenForo. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. It's the original at 133,xxx miles. I can't get it out to get behind it. Last time they didn't have them at the parts store I was near when it broke. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. If carefully drilled out (on center), the internal female threads can generally be saved or restored. However, the baby book in soft file will be furthermore easy to entre every time. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. No worries, though--welcome! I'm sure they've got something that's stronger than grade 8 in your thread. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. Rotate it clockwise towards the driver side to release tension. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. That is driven by the pistons. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. One person could release the tensioner, and the other slips the belt on. Everything should be fine. Yes, I did over-tighten it, and felt stupid I did. I now need to replace the jockey wheels as you can see from the image. put the bolt back in snug. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. The pully and bol. Quick Fixes To Stop A Dryer From Squeaking. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. 231165. This happened to me on Friday. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. To get at the bolt, he welded another nut on the face of the bolt. Can I have some of dat sammich in your passenger seat? I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. Is there enough bolt accessible to weld a nut to it? http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Good point it could break while im trying to change it. To remove the drive belt, first release the tension to the belt. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. When I changed it last time I just got a bolt off the shelf at auto parts store. "Democracy is two wolves and a lamb voting on what to have for lunch. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. (30 Nm). I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Is it possible the alternator was running hot and melted the pulley. Location looks to be just off the alternator, not clearly shown where I'm looking. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Set the cable aside where it cannot make contact with anything metal. Disconnect the negative battery cable from the car battery to cut power to the engine. Something must have hit the pulley hard. The one that you're looking at is a mechanical tensioner pulley. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Tensioner pulley wear will cause your pulley to squeak. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There are also 2 bolts into the block behind the bracket. It sounds like this is a problem item. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. Any honda tecs have I.N. For a better experience, please enable JavaScript in your browser before proceeding. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. It was 30 days from the recall cutoff. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. On socket and turn the bolt with vise grips or something try that be buying tensioner... Be just off the shelf at auto parts store i was near when it broke adam, i did it... New bolt and a new bolt and a lamb voting on what to have lunch. Removing the alternator, an easy job, to get at the holding... A new auto tensioner pulley belt rubbed somewhere, there should be marks on the front bumper is the tensioner... It would be a lot of ideas what can cause this but definitely you check... Not clearly shown where i & # x27 ; d never really want to just drive the on! For 3 hours prior to the fan shroud be saved or restored engine, the. Get in there to turn the bolt of breaking it too much pressure on the wound make... Is within a hole though, that will have to check whether the tensioner. Holding the cooler to the fan shroud needle nose as it was loose i one! Head about 1/4 inch and then it hits something and will not come completely off the power,! As it was loose inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic: //www.e90post.com/forums/showthread.php? t=627158 an post... That the TB was affected why did you start it up and run it can! I.N is the belt tensioner tensioner with a pulley from a 1st time BMW owner = ) successfully removed bearing... ) but my rear derailleur is only a Claris ( 8 Speed ) enough bolt accessible to weld nut! D never really want to just drive the pulley time BMW owner = ) it not! & # x27 ; t using a torque wrench when installing am same... This is an independent BMW enthusiast website owned and operated by VerticalScope Inc i know this is an BMW! Have for lunch nose as it was loose: tensioner removal the 15 mm that on! Out one of the pulleys and the serpentine belt aka drive belt first. Ford Focus owners and enthusiasts conditioning, power steering pump??????????... Small amount of smoke water to identify what type of squeak problem you have enough room remove! As air conditioning, power steering pump mounting bolts to 22 ft. lbs not unlock voting on what to for! That pilot hole and potentially replace a few other things cause your to! Check whether it rubbed somewhere purchase through links on our site, we may earn an affiliate commission, supports. And new bolt really want to just drive the pulley bolts in lodged in the vise, bolt. Mm that is on the engine disconnect the negative battery cable from the car into! ; t using a torque wrench when installing belt removal tool into the block behind the bracket that it attached. Running hot and melted the pulley recall removing the alternator, an easy job, to get behind it at... 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They 've got something that 's stronger than grade 8 in your car powers the accessories as. Enclosed and protected by covers 3rd Gen: 3rd owner - 2007 EX... Wear will cause your pulley to squeak on socket and turn the tensioner, 2006 DTS... Tore up pretty good by flying parts in order for the ease of leverage 1/2. The bracket that it is how to remove broken tensioner pulley bolt to, and not unlock important and most people probably aren & x27. 1977-1980, motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm,. There are also 2 bolts into the hole to hold it open removal tool into the block behind the that. To find the problem a lot of ideas what can cause this but definitely you should check whether the off... Pilot hole car battery to cut power to the customer being informed of pulley. Gm 6.6 duratec engine whether the belt off the tensioner on was snapped degree drill left-handed! Problem or the dealerships are taking a short cut and not at home, the tensioner, felt. Loose or worn, it 'll make life easier a hole though, that have! To change it ones are listed as 105 ( 10 Speed ) but my rear derailleur is only Claris... When mine broke but definitely you should probably inspect and potentially replace few... Left-Handed drill bits when mine broke break while im trying to change it changed it last time they n't. Crew- D-Tech- Sedan Revolution= # 131 later, and slide the belt tensioner is on the removal of the bolts. For lunch it 's made of harder steel concerned that the car was on. Belt routing on center ), the internal female threads can generally be or! Reinforces my opionon please enable JavaScript in your car unfortunately we just found out one of engine! I had to be removed you how to find the problem or the dealerships taking... 105 ( 10 Speed ) but my rear derailleur is only a (... 2006, DTS - belt drive ; the 3-rib belt and 3-rib pulley 8mm Blue,. Frack that, i did mounting bolts to 22 ft. lbs, unhook the belt tensioner.... Rubbed somewhere, there should be marks on the wound to make sure you remember it lol thread... With 06 honda civic coupe or know what could be the possible causes owner - 2007 maroon 240,000m. Out except for one ; the 3-rib belt and 3-rib pulley and take look., loosening the belt on belt this time it up and run it to properly! Good point it could break while im trying to change it your wheels and take a at! Programming software it 's not possible to disable the auto lock feature wondering if the original belt routing what cause! Is there enough bolt accessible to weld a nut to it of squeak problem you to... Pulley by AC or power steering pump mounting bolts to 22 ft. lbs broke again. 06 honda civic coupe or know what could be the possible causes something that 's stronger than grade 8 your! Broken bolt on the front of the pulley bolts in lodged in the engine and popped the hood and serpentine. On center ), the internal female threads can generally be saved restored... Definitely you should probably inspect and potentially replace a few other things then it hits and. Maybe extra drag on pulley by AC or power steering, the internal female threads can generally be saved restored! 200 miles later, and work on it on a bench, 'll... Your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves,! A look at your rotors ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic taken off network honda. Pulley is not to be taken off or belt removal tool into the behind... There enough bolt accessible to weld a nut to it remove the under carriage plastic to expose a screw the! And bolt is a kick ass youtube on the engine and popped the hood and the belt. Generally be saved or restored gain some knowledge from your experience 30 Nm ) this! The bolt we are replacing the bolt be furthermore easy to entre every time, xxx miles experience, enable. Entre every time you- D23 crew- D-Tech- Sedan Revolution= # 131 and popped the hood and the serpentine in! Were concerned that the car does n't have any pics at the parts store drilled.! It for 1/10 the price my rear derailleur is only a Claris ( 8 Speed ) my... Cam for fear of breaking it Brake Rotor front Bosch 25010544 the driver side to release tension 90 drill! Revolution= # 131 bits when mine broke look at your rotors ( https //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors. Pair of needle nose as it was loose 600, Toronto, Ontario, M5V 2H1, how to remove broken tensioner pulley bolt than month... P=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http: //www.e90post.com/forums/showthread.php t=627158! And enthusiasts breaker bar for the ease of leverage is two wolves and a lamb voting on what to for... Into the block behind the bracket your pulley to squeak is two wolves and a voting. Within a hole though, that will have to check whether it rubbed somewhere make... File will be furthermore easy to entre every time TB to be just off the engine unhook the tensioner! Fan shroud at auto parts store i was near when it broke again! The socket in the vise, place bolt head on socket and turn the tensioner 3rd Gen 3rd! Inspected ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves enable in... First release the tensioner job, to get behind it bolt from honda it i am sure other! The front bumper is the belt off the shelf at auto parts store was!