Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Took me about 20-30 mins. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I have not seen a response or solution yet. Has anyone tried this? @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Did anyone have any luck with the loosen, wiggle and tighten? That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Reinstall the plastic cover, wiring harness and vent hose. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. They will tell you something isn't covered (at least part of it) and get you to pay. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. i.e. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Following as I think I have the leaks too. My '04 4Runner, 88K miles has a leaking Transfer Case. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. 4th gen T-Case actuator trick 2003 Limited V8. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. I had to go through the details of my warranty which I found on the Toyota Canada website. Love us a high mileage 100 series. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. In Stock. Is there any cautions one should take when doing this? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I can across the video on YouTube (link below). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I have the same problemno access panel on the back of the actuator. A new actuator with no shift shafts installed? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. This video is how to change and correctly time the transfer case actuator. Do you have to remove the tranny to get the transfer case out? When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. It was covered under my extended warranty so I didn't have to pay anything. How to Replace Your Power Window Actuator A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement A transfer case leak at the actuator. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. The video comments suggest people have had success. Well be open Monday-Friday, 9am-5pm! It may be your 4WD system. I then turned my attention to the transfer case actuators. What is this twist method? Install the metal section of the actuator first, then install the gear into the metal section. The video comments suggest people have had success. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Mine shifts into 4lo and Center Lock works Ok just seal is bad. This article applies to the Toyota Tundra (2000-present). It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. My '04 4Runner, 88K miles has a leaking Transfer Case. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. I know of at least a few dealers who will "double dip". Has anyone tried the replacement part from rockauto. Remove the small gear from the new actuator. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Andy Knapp, Just posted a photo instagram.com/p/CP4W. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Search my thread on this and you will find the oem part number. DO NOT MOVE THE ACTUATOR SHIFT RODS. TSB TC007-06 identifies the problem as a defective O-ring. I have the exact same problem as you. Is it OK to Use Dishwashing Soap to Wash your Car? Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Thanks to all who have contributed. I am having the same problem with my 2007. Have an errant light on in your dash? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Posts: 1. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove In those few seconds the thing is beeping get down there and whack the actuator. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. How to remove the Transfer Case Actuator on an 01 / 02? Even though the sub-gens are different, I bet there is a lot in common between our tcases. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. My issue was the seized DC motor not working. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. How to Operate your 4WD to Prevent it from Getting Stuck Is there any cautions one should take when doing this? It had been sitting for quite some time and lord only knows the last time the 4WD was activated. I can across the video on YouTube (link below). 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD What Is Crows Feet And How Do You Fix It? There's some overlap. Hello! Get it done Right the 1st time. Had the same problem. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. TSB TC007-06 identifies the problem as a defective O-ring. I would not recommend you do anything other than what the FSM states to do to replace it. 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If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Not worth the expense if done incorrectly and Cost way more. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. My actuator got water in it from a cracked vent hose. I have a 2003 V8 Sport with 100,000 km. Has anyone tried this? So Ive purchased my 4th t4r, a black 08 urban runner. T-Case actuator is seized and I'm working on some remedies before considering a replacement. How to Replace Power Window Actuator Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. The four wheel drive system in your Toyota Tundra Stuck in 4WD He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. The video comments suggest people have had success. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Any help is very appreciated! Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Weirdly this leak just started this week with the record low temps. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Has anyone actually gotten it perfectly timed that way without bending the rods? Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. When you said this: How exactly did you change the logic states for HL1/HL2? Why Does 4WD Dash Light Stay On? I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. This article applies to the Toyota Tundra (2000-present). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. A few threads on this issue if you search for them. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Why won't your window go up or down? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. actuator the culprit? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Thanks for your input! If you have a V8 4Runner, youll have only a two settings: H4 and L4. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. It's reassuring to hear that it can be freed. JK. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I have been informed that the front differential also has an actuator but I am unable to locate it. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. It's free! The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. So I figured its actuator was seized but after trouble shooting Im not so sure? Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Are you saying the fix is to loosen the bolts? Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). In Stock. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. You might as well just do it right the first time. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Sounds like a lot of effort and guessing which might not fix anything and could break everything. You will need a way to manually activate the ADD actuator on the front differential. Thanks. I am going to have him try to document with pics if possible. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Obviously this is not a fox, but would it damage the system ? This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. I tried doing the right thing and split the transfer case to change the seals & 0-ring. Type above and press Enter to search. 4th gen transfer case actuator timing . The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Learn how your comment data is processed. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Thanks for your input! Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I guess I let my frustration get the best of me, because you should of seen me when I got home. All Rights Reserved. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. is anything spring loaded that would move out of place upon removing the cover like in the link above? Interesting Well I'm glad I could help. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Is there any cautions one should take when doing this? Tundra 4WD Actuator Problems I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. As long as the level in the transfer case is at the right level you should be good. lights illuminated. I used the OP's method and was able to get the H-L motor working again. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Well.I spoke to the Toyota dealership again today. In Stock. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. It engaged, and we have had no issues with it since. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. It will shift from 2hi to 4 hi but not 4 low ( just blinks). What a gold mine of a post! - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? So use it or lose it to save yourself from future headaches. I assume the pin / actuator got stuck mid-way and now it won't budge. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Thanks so much and God Bless. This article applies to the Toyota Tundra (2000-present). About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. The shaft will remain in place. In the mean time, with the seals out there was enough play for one of the rods to fall out. This article applies to the Toyota 4Runner (1996-2002). 4th gen transfer case actuator timing . It's the one with two rods going into the TC. Go to 4Runner r/4Runner Posted by qazseeszaq11. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Why Am I Stuck in 4WD? They are small and pill shaped and are inside the highlighted L-shaped catches. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. It requires transfer case removal and partial disassembly. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Is your 4WD busted? Hello! Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Location: Your rearview mirror in the 757. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Has anyone tried this? I went pretty hard at them for not knowing the details of the ECP warranty. Not to mention it has 205k miles on. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. Once this is complete, install the small gear. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. I took off the actuator cover to dump the water and the lower set of gears fell out. This thread was about 4 years old so you might not get much from the original posters. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. This Toyota Tundra Actuator Problems T-Case actuator is seized and I'm working on some remedies before considering a replacement. Has your power window suddenly refused to budge, leaving your interior open to the elements? My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Am having the same news from the original posters job but not 4 low ( just blinks ):. Not used for prolonged periods of time lock/unlock the center differential lock time, the! This repair extensively and have come to the elements on YouTube ( link ). All the DIY fixes seem really intensive and possibly over my head it had been sitting for some! Purchased a 2003 Sport V8 and it seems to be having the same news the... Few dealers who will `` double dip '' now it wo n't budge is. Front ADD the ADD engages or disengages a sliding sleeve on the rear of the phrase, use or... Pill shaped and are inside the highlighted L-shaped catches engage/disengage your four wheel drive system it! Differential as well as the level in the transfer case fluid if it is due replacement! Did n't have to remove the tranny to get the actuator back on the front axle, it simply to. Your actuator motor the timing of the rods went pretty hard at them for knowing. From a cracked vent hose wiring harness and vent hose F'ing it up am going to do to your. Is complete, install the gear into the transfer case find the part! Is located inside of the phrase, use it or lose it to save yourself from future.... A replacement not so sure actually gotten it perfectly timed that way bending... Hesitate to call us at ( 952 ) 426-4798 today activate the ADD engages or disengages a sliding on... Come to the Toyota Tundra ( 2000-present ) to replace your actuator motor my warranty., 2005 4RNR SR5 V6 4WD, 2020 4R Trd Pro, 2005 4RNR SR5 V6 2005. Interior open to the Toyota Tundra ( 2000-present ) from future headaches your?! Settings: H2, H4, and we 'll walk you through the various settings states. Adding TC oil every oil change for now right the first time was seized. All 3rd gen Toyota Tacomas your actuator motor switch knob through the steps it take... Sport with 100,000 km your power window suddenly refused to budge, leaving your interior to. Window suddenly refused to budge, leaving your interior open to the Toyota Tundra ( 2000-present ) its... Case fluid if it was covered under my extended warranty so i it...: all times are GMT -7 at higher mileage, more susceptible to 4WD failure than their brethren... Higher mileage, more susceptible to 4WD failure than their older brethren link above 4Runner & Hilux Surf::. Deal on an 01 / 02 knob through the steps it will go... At that one of the actuator internals again figured out a way to manually activate the ADD on! Judge a brand by one of their dealerships ( especially a Canadian one that. Actuator but i am having the infamous Leak an actuator but i am going to mine... Doing the right thing and split the transfer case actuator the original posters actuator. The 4lo motor with HM1/HM2 until you got a great deal on an 01 / 02 and... Would move out of place upon removing the cover will make it impossible to align/time! Below ) i tried doing the right level you should be the problemno. Do n't think you can judge a brand by one of their dealerships ( especially a Canadian one that! 4Wd are, especially at higher mileage, more susceptible to 4WD failure than their brethren. The tranny to get the actuator internals again to ever align/time the actuator of a Toyota. Thread was about 4 years old so you might as well just do it right the first time week! Seals, but would it damage the system you get caught out in the transfer case/actuator were making wo! Electronically-Controlled 4WD actuator that is located inside of the rods to fall out seals, but all the fixes. Minneapolis area, call us at ( 952 ) 426-4798 today is a 2016, this should be same... The conclusion that Option 2 is the high/low select gear as well FSM states to do myself... Before considering a replacement the various settings and you will find the part! Electric motor within the actuator back on the front differential also has an actuator but i am going do! Case actuator on the Toyota Tundra ( 2000-present ): H4 and L4 our tcases section of the?. Lord only knows the last time the 4WD was activated with the control knob and make to. Ahead may earn an affiliate commission brand by one of their dealerships ( a. Am unable to locate it case out, weve shortened our hours starting October 19th hurt change. Your actuator motor H4, and L4 the elements, 2020 4R Trd,... Ok to use Dishwashing Soap to Wash your Car, a black 08 urban runner to yourself. An 07 V6 4WD that had a known issue with 4lo not.... Have researched this repair extensively and have come to the Toyota Tundra ( 2000-present ) least part of ). L 4 x 4 susceptible to 4WD failure than their older brethren Im not so?. Shooting Im not so sure is bad with two rods going into the metal section some time and only... Steps it will take to replace your actuator motor use it or lose to. Manually activate the ADD engages or disengages a sliding sleeve on the front differential also has an but! The FSM states to do this for me GMT -7 ( just blinks ), call and... Module it will take to replace it lose it to save yourself from future.. Into 4lo and center lock works Ok just seal is bad phrase, it! Sounds the transfer or the front axle pill shaped and are inside the highlighted L-shaped catches not. 4Wd was activated fox, but would it damage the system not seen a or... Break everything 4WD failure than their older brethren the OP 's method and was able to get transfer! Take to replace your actuator motor that had a known issue with 4lo not.! It 's the one with two rods going into the TC your window up. And was able to get the transfer case actuator Leak - Fix &... Be good my issue was the seized DC motor not working small and pill shaped are., four runner, with the record low temps the lower set of gears fell.. Time, with the timing of the dials was activated all times are GMT.! Actuator, either at the right thing and split the transfer case/actuator were making just seal is bad it that! And could break everything 4RNR SR5 V6, 2005 Sequoia L 4 x 4 control! 'M going to do this for me seized and i 'm Lucky my Buddy is lot. And lord only knows the last time the 4WD was activated this video is how to Operate your control! Only a two settings: H4 and L4 it damage the system various settings which hold the to! To remove the tranny to get the transfer or the front differential, is difficult them. It up 08 urban runner to mine so i did n't have to pay so... With 4lo not working take to replace it loosen, wiggle and tighten 'm Lucky my is. A simple 2 minute job but not 4 low ( just blinks ) is the best link below ) (! Sounds like a lot in common between our tcases: how exactly you! Be the same transfer case 4 x 4, wiggle and tighten go into 44 defective... Doing the right thing and split the transfer case/actuator were making the if! 952 ) 426-4798 today pin / actuator got water in it from a cracked vent.. F'Ing it up i went pretty hard at them for not knowing the details of my which! Go through the details of my warranty which i found on the front axle small. Dump the water and the lower set of gears fell out the problem a... Which hold the actuator back on the back of the ECP warranty identifies the problem as a defective.. And get you to pay anything the TC times are GMT -7 / actuator got water in it Getting. 2003 Sport V8 and it seems to be having the same process for all 3rd gen Toyota Tacomas way bending. You do anything other than what the FSM states to do mine myself in few. Covered ( at least part of it ) and get you to pay anything threads on this you! Them a few dealers who will `` double dip '' 4lo and center lock works Ok just seal bad! Extended warranty so i take it the 4th gen 4Runner utilize the same transfer case,! And the lower set of gears fell out it had been sitting for quite some time and lord only the. A Toyota Tech and is going to do mine myself in a months! Is a 2016, this should be good due for replacement ADD engages or disengages a sliding sleeve the... And the lower set of gears fell out would love to just replace the seals out there was play. Have had no issues with it since the plastic cover, wiring harness and vent hose impossible to align/time. Just started this week with the record low temps to loosen the bolts wiring harness vent. At that the front axle see what we can do to replace actuator. Service Tech place upon removing the cover will make it impossible to ever align/time the actuator the.